Automatic PLC-Controlled Foundry Sand Reclamation and Processing Line for Crushing, Screening and Cooling

• machine type

  continuous casting machine, vacuum casting machine, casting sand processing machine
  video outgoing-inspection

  Provided
• machinery test report

  Provided
  core components

  PLC, Bearing, Gearbox, Motor, Pressure Vessel, Gear
• voltage

  380v 50hz
  power(w)

  75kw(100.58hp)
• dimension(l*w*h)

  3800*2800*2300mm(149.61*110.24*90.55in)
  warranty

  2 Years
• key selling points

  High Productivity, Automatic, Long Service Life, Famous Brand PLC
  weight (kg)

  8000
• Material

  Galvanized Steel
  Product name

  casting sand processing machine
• Technology

  Green Sand Casting Technology
  Foundry Machine

  Green Sand Molding Machine
• Production Capacity

  60-300 molds per hour (MPH)
  Applicable Casting Metal

  Gray Iron, Ductile Iron, Steel, Aluminum (Depending on sand mix)
• Degree of Automation

  Fully Automatic (with robotic pouring & extraction) / Semi-Automatic
  Molding Pressure

  0.8 - 1.8 MPa (or 12-18 bar)
• Molding Cycle Time

  12 - 25 seconds (including core setting)
  Sand Mixer Type & Capacity

  High-Speed Rotor Mixer, 50 - 150 t/h
• Cooling Conveyor Length

  30 - 100 meters (designed for full solidification)

A foundry sand-processing installation should be defined by the operations included in the equipment proposal. This PLC-controlled line covers reclamation, crushing, screening and cooling enquiries. Establish the sand duty and the required production arrangement so the proposed system addresses the particular foundry process rather than an unspecified complete casting plant.

Separate sand handling from mold production

Associated green-sand arrangements include a high-speed rotor mixer at 50-150 t/h, mold output at 60-300 molds per hour and a 12-25 second molding cycle including core setting. A cooling conveyor can extend 30-100 meters. Each reference belongs to its particular process stage, so agree the selected machines and the basis of their capacities within the proposed line.

Choose the automatic production scope

Fully automatic arrangements with robotic pouring and extraction, or semi-automatic arrangements, can be discussed for the foundry project. Gray iron, ductile iron, steel and aluminum applications depend on the sand mix selected for the process. Identify the metal, sand system and required automation functions together so the equipment scope follows the intended production task.

• The machine electrical reference is 380 V at 50 Hz.
• The power reference is 75 kW.
• The machine dimension reference is 3800 × 2800 × 2300 mm.
• Galvanized steel is the equipment material.
• The warranty period is two years.

Plan the footprint around the complete installation

The proposed foundry layout should account for the equipment included beyond the individual machine envelope. Establish the working interfaces, plant supply and agreed molding or operating pressure for that configuration. Outgoing-inspection video and a machinery test report are provided; connect the acceptance checks to the chosen sand-processing duty and automation scope before the equipment order is finalized.